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Files For 3D Printing

Sub Category  

Files that can be used to for 3D printing physical versions, using your own printer or a service such as Shapeways etc.

Note that files for CNC and laser cutting can be found in their own sub-section, inside.

246 files

  1. More information about "Slat-large-shell-STL"

    Free

    Slat-large-shell-STL

    Large Slate for NSD type Dalek. Verison 2. Format STL. For Stereolithography.

    234 downloads

       (0 reviews)

    2 comments

    Updated

  2. More information about "NSD Cowl"

    Free

    NSD Cowl

    Here is a set of models for creating an NSD cowl. Jbourd was kind enough to gift me with a 3d model of a complete Dalek dome and cruel enough to ask if I could separate out the cowl. It took a while but I managed to remove the dome and leave the cowl intact. Of course it is far to big to fit on my build platform. So I tried cutting it in half vertically. Each piece could only fit my build space in a few orientations. And due to the size and nature of the parts, they all warped beyond use. I wasted nearly a kg of filament on failed attempts. I decided to split it into quarters. This allowed for smaller parts which would fit flat and any warp would be to the thickness. Thought I had it nailed, but the thickness was warped enough so that the towards the back of the cowl the opening was too small to fit the eyestalk pivot. So I added a shim to compensate.
     
    I have been using 3d Builder which is included with Windows 10. It has issues. For whatever reason I was able to separate out and save three out of four quarter pieces but the fourth would not save no matter what I did. So instead I used Replicator to mirror the pieces along the X-axis. That is why only right side parts are included. You have to use your build software to mirror them for the left side parts.
     
    I've included the full cowl model in case you want to slice and dice it on your own. I've included the shim I used and a long peg to use with it. I suggest building out the four main parts and see if you need it.
     
    Also the bottom parts had an issue with one corner pulling loose from the build plate and warping the holes. So I put a throw away block next to that corner to hold it down.
     
    I printed everything at 10% fill .2mm thickness. Use full support and raft for the main pieces but not pegs and shim.
     
    One thing I did not expect but really like is that in producing the curves, the printer leaves a pattern which is similar to wood grain. This is another reason why I included parts for only one side. By mirroring the parts the grain pattern is symmetrical.
     
    Here's some pics. You can see the grain effect.

    .

    328 downloads

       (0 reviews)

    7 comments

    Updated

  3. More information about "NSD Gun Box Detail (FDM)"

    Free

    NSD Gun Box Detail (FDM)

    This NSD Gun Box Detail has been modeled for use with FDM printers, if you have access to SLS type printers you will be better off using Hallam's model.
    I used Slic3r 0.9.9 to generate the gcode and printed it in PLA on my home built Mendel Prusa i2, with Sanguinololu electronics, Marlin firmware, and a J-Head hot end with the settings below.
    ; layer_height = 0.20
    ; perimeters = 2
    ; top_solid_layers = 5
    ; bottom_solid_layers = 0
    ; fill_density = 0.1
    ; perimeter_speed = 35
    ; infill_speed = 55
    ; travel_speed = 130
    ; nozzle_diameter = 0.35
    ; filament_diameter = 2.82
    ; extrusion_multiplier = 1
    ; perimeters extrusion width = 0.50mm
    ; infill extrusion width = 0.50mm
    ; solid infill extrusion width = 0.50mm
    ; top infill extrusion width = 0.50mm
    ; first layer extrusion width = 0.50mm
    I also enabled Brim with a 4mm width. I should have made the brim wider as I got a bit of curling on the corners. I recommend you use a heated bed for this part.
    To counteract the curling I placed the part on a disc of hardboard just bigger than the center hole. I them placed weights (cans of beans) on the corners and gently heated the part with a hair dryer until the corners dropped. They are now curling in the opposite direction which will not be a problem once bolted in place.

    83 downloads

       (0 reviews)

    3 comments

    Updated

  4. More information about "Imperial Dalek: Eye Stalk"

    Free

    Imperial Dalek: Eye Stalk

    This is a download for the Imperial Dalek eye stalk. The files are in .stl format making them easy to 3D print or to use as digital references/models. These parts are 1:1 scale and match the most recent revision of the Imperial Dalek plans making it plug and play to print or easy to scale to your Daleks needs. I personally 3D printed these units to create a mold that allows me to cast the part with perfect detail. You can achieve the center reflective disc by printing the part and then covering it with a reflective film as shown in the screenshots above. However, I prefer the none reflective disc on my personal Dalek build. The parts look great as 3D prints alone with some filler and primer and detail work. Recommend printing these parts slow and precise at 15% infill for best results.
    (Would love to see any print results from anyone who chooses to share on this thread)
     
    Details:
    Scale - 1:1 (In compliance with Imperial Dalek Plans Version 3.5)
    Parts included in this download - Eye Stalk * Eye Piece * Reflector * 4 Stalk Discs * Eye Pivot
    NOTE: For ease of assembly, parts have a 0.5mm to 1mm tolerance. The eye Pivot has a 12mm (1/2") hole in the center for a bolt and a larger hole on the backside that can be used to attach a control rod for the eye stalk.
     
    I will keep these files up to date and if you have any suggestions or find any errors please let me know so that I may update the parts.

    49 downloads

       (0 reviews)

    1 comment

    Updated

  5. More information about "Solidworks NSD"

    Free

    Solidworks NSD

    I have uploaded my NSD modeled entirely in Solidworks. This should help others quite a bit if they need any parts 3d printed. Also includes fully functional RC Dome assembly, so no more guesswork. Solidworks is CAD software, so all dimensions are included.

    348 downloads

       (1 review)

    0 comments

    Updated

  6. More information about "Mk 3 Dalek Eyestalk - for my uploaded eye STL's."

    Free

    Mk 3 Dalek Eyestalk - for my uploaded eye STL's.

    Eyestalk for my uploaded eye STL's.
     
    Print Eye stalk bottom and eye pivot in the orientation it's presented in WITH supports, at least 20% infill and three perimeters is good.
    No supports required for eye stalk top, it's been tested with the properly sized transparent acrylic tube which fits perfectly and has no play.
     
    No glue required, just an M10 thread bar with two nuts for top and bottom.
    Fire me a PM if you have an questions!

    118 downloads

       (1 review)

    0 comments

    Updated

  7. More information about "NSD Plunger EMA Parts"

    Free

    NSD Plunger EMA Parts

    There are lots of great NSD plungers in the PDF, this ZIP file is of all the various EMA parts pre cut to build your own Plunger.
    This also allows you to decide if you want the two "cuts" on the plunger to be aligned or not.
     
    Modifications are:
    added a groove in VHH-450 tp allow to center VX-225, added grooves in VHD-475 to center VHH-450 with minimal filler Added small cut at top of VHH-425 for more surface when affixing VT-32 Optional, created a spacer to place between the two VX-40 Optional, insert for the arm to help affix to your arm  
    You will need to print 4x KW-12 and 2x VX-40
     
    Of possible use, As I am still calibrating my printer, to make the sanding easier, I Printed
    VHH-400 and VHH-425 so the inside would be facing up to make sanding from support easier, and KW-12 were flat  
    Enjoy and Happy Building 

    101 downloads

       (1 review)

    0 comments

    Updated

  8. More information about "NSD eye pivot"

    Free

    NSD eye pivot

    For use with 3/4" OD rod for the eyestalk and standard skateboard bearings to be inserted on the sides. The two holes on the rear are for attaching control wires to go to a windshield wiper motor for RC control of up/down movement. Optionally combine with my 3D printed eye pivot holder.

    370 downloads

       (1 review)

    0 comments

    Submitted

  9. More information about "2005 Dalek Eye Discs"

    Free

    2005 Dalek Eye Discs

    Here is all three different size eye stalk plates for the 2005 Dalek.
     
    Hope they work well, they were found on thingverse.

    102 downloads

       (1 review)

    7 comments

    Updated

  10. More information about "Moflash Lens STL (NSD dome lights)"

    Free

    Moflash Lens STL (NSD dome lights)

    This is my Moflash lens for the NSD dome lights. It's just the lens, no cage. It's as accurate as I can make it, of course feedback is welcome. 
     
    If you want to try printing it in clear filament here's the file! I found it extremely hard, having problems with bed adhesion in particular.

    175 downloads

       (0 reviews)

    2 comments

    Submitted

  11. More information about "Dalek Plunger Variety Pack"

    Free

    Dalek Plunger Variety Pack

    This is a set of Dalek plungers created using the profiles in the plans. All are here, save the NSD plunger. I designed them to be printed in flex filament, so they might need some finishing. Use for whatever you like, but you can credit me if you want!

    191 downloads

       (0 reviews)

    0 comments

    Updated

  12. More information about "Eye design"

    Free

    Eye design

    This is a design I did for Nigel and his new dalek that will be named Avo.

    130 downloads

       (1 review)

    4 comments

    Submitted

  13. More information about "Imperial Dalek : Dome Lights"

    Free

    Imperial Dalek : Dome Lights

    This is a download for the Imperial Dalek dome lights. The files are in .stl format making them easy to 3D print or to use as digital references/models. These parts are 1:1 scale and match the most recent revision of the Imperial Dalek plans making it plug and play to print or easy to scale to your Daleks needs. I personally 3D printed these units to create molds so that I can cast the parts. I cut the center piece from acrylic using the print as a template. However, the parts look great as 3D prints with some filler and primer and you can print the center disc from a transparent filament with out any hassle; SLA resin printers also work great for this kind of part. Recommend printing these parts slow and precise at 15% infill for best results.
    (Would love to see any print results from anyone who chooses to share on this thread)
     
    Details:
    Scale - 1:1 (In compliance with Imperial Dalek Plans Version 3.5)
    Parts included in this download - VHE-275 * Acrylic Disc * VT-250
    NOTE: For ease of assembly, parts VT-250 and Acrylic Disc have 6.5mm holes through them, this allows a 1/4" bolt or 6.35mm bolt to go through and connect them; there are two recessed locations on part VHE-275 (Elliptical head) where the hex/head of the bolt can be mounted in place. This is not visible from the outside and ensure perfect placement of the parts and allows easier installation on the dome. All parts also have a 26mm hole in the center to allow the placement of a small bulb.
     
    I will keep these files up to date and if you have any suggestions or find any errors please let me know so that I may update the parts.

    21 downloads

       (0 reviews)

    1 comment

    Updated

  14. More information about "NSD 2005 Oil Seal"

    Free

    NSD 2005 Oil Seal

    This is my own design for an oil seal replacement.
    It's not perfect, as the edges are a little faceted. Although I actually don't mind that myself as it appears more 'machine made' which I think suits a Dalek's appearance.
    It incorporates an inner lip, in order to centrally locate your hemisphere. There is also a central part, which has a hole and a hexagon recess for a standard M6 head head bolt. This is to eliminate the requirement for MDF discs or other mounting methods to be stuck inside the hemis.
    The idea is, but an M6 bolt through the hole (which is a tight fit to stop it dropping out.. tap it in if need be).
    Then put a bead of black silicone in the recess of the oil seal and push the hemi into it. You can silicone inside as well, as there is access to do so.
    The central supports are a ribbed structure, to stop the oil seal being able to be pulled away from the skirt easily.
    Although the central recess will lock the M6 bolt in place, bear in mind it's still plastic so it will easily break if you put too much torque on the nuts you use to hold the oil seal on with. Best not to use lock nuts, but use normal nuts with spring washers, and some loctite. Nip them up, but don't over tighten them.
    Would love some feedback, as this is my first design for a 3D printed Dalek part.

    65 downloads

       (0 reviews)

    1 comment

    Submitted

  15. More information about "Neck Block Detail"

    Free

    Neck Block Detail

    NSD Neck Block Detail as STL file suitable for digital printing.
    The inside of the neck block is hollowed out to minimize use of material. Wall thickness is 1mm.

    127 downloads

       (0 reviews)

    0 comments

    Submitted

  16. More information about "NSD Neck Blocks - Kresty's version"

    Free

    NSD Neck Blocks - Kresty's version

    NSD Neck Blocks - Sketchup files are in the Thingiverse thing at http://www.thingiverse.com/thing:727027 since PDF doesn't seem to like them in the post, in case you need to modify the hole.
    I think they turned out fairly nice. They have fatter backs than fronts and match the PDF as well as I could. I had trouble finding the exact dimensions for the corner rounding or the position of the bearing though, but I'm happy with it. The hollow version is intended to snap a 14mm bearing into it, however I'm not sure it'll fit (I don't have one to try). Looking at it, it seems like the edges come in a little much, but it seems to align with both the PDF and photos I found, so...
    Now I just need to print another 23 of them!

    83 downloads

       (1 review)

    0 comments

    Submitted

  17. More information about "NSD Eyestalk Pivot"

    Free

    NSD Eyestalk Pivot

    This NSD Eyestalk pivot is similar to my Shawcraft version ( Thanks to Phil for Drawing this up for me)
     
    NSD Eye pivot
    1" hole for eyestalk shaft
    Smaller centered 3/8ths hole for threaded bar
    Slot for threaded bar nut.
    Hole through the backside to the slot for wiring.
    3/8ths hole centered for pivot

    146 downloads

       (1 review)

    7 comments

    Submitted

  18. More information about "NSD Neck Matt"

    Free

    NSD Neck Matt

    STL files to print replica pool matt for an NSD neck.  Modeled after actual pool matting used on my first NSD build, which was not authentic Heronrib/Heronair.  Just the closest equivalent I could find at the time.  Designed to glue into a 3D printed set of neck rings.  3 levels are designed smooth where they will mate to the neck rings to provide more surface for gluing.  You may need to trim here and there to fit your neck rings.

    145 downloads

       (0 reviews)

    9 comments

    Submitted

  19. More information about "NSD 'Death-Squad' Dalek claw - "Revolution of the Daleks".  Fully operational"

    Free

    NSD 'Death-Squad' Dalek claw - "Revolution of the Daleks". Fully operational

    This is my NSD 'Death Squad' claw as seen on the Daleks in the 2021 New Year's special "Revolution of the Daleks".

    I made this originally for my own Dalek, (Dalek Axel).  I've been constantly getting messages through my Instagram from people who want a claw, so I thought I'd release it here on Project Dalek for the community to use.
    This 3D model was developed solely from screenshots and promotional images.  It looks accurate to my eye, and some deliberate (but small) compromises were made to simplify the 3D printing process.
     
    I used Fusion360 to create this model.  The claw is split into multiple parts for ease of printing.
    The ZIP file contains photos and instructions.
     
    NOTE:
    For assembly, you will need some 3mm diameter stainless steel rods or dowels for pivots.  I bought a pack from Amazon, and cut them down to size.
    You will need to provide your own arm (and Dalek) to mount the claw onto.  The claw will fit a 25.4mm (1 inch) diameter pipe.
     
    Enjoy!
     

    77 downloads

       (1 review)

    0 comments

    Submitted

  20. More information about "Classic eyeball and pivot"

    Free

    Classic eyeball and pivot

    The 3D models I used to print the eyestalk for my Power of the Daleks build. The parts here are designed to accept an inner tube 25mm in diameter and outer tube sections 32mm in diameter. The hole through the side of the eye pivot is sized for an m8 threaded bar. 

    351 downloads

       (0 reviews)

    4 comments

    Submitted

  21. More information about "NSD: Neck Ring Block"

    Free

    NSD: Neck Ring Block

    NSD: Neck Ring Block
    By: Ultrastar
    Intended for Dalek builders out there with the ability to 3D print models. This is a 3D model of the NSD Neck Ring Block. This model was created with the purpose of 3D-Printing. However, with this being a 1:1 scale and 100% accurate model it can also be used as a reference for your own builds. Feel free to ask questions about this model as you see fit.

    181 downloads

       (2 reviews)

    0 comments

    Updated

  22. More information about "comet_dalek.zip"

    Free

    comet_dalek.zip

    The dome on the comet kit is not very accurate. Here are replacment domes, as well as mid sections and appendages.
    There are TV and Movie domes. One of the mid sections is designed for slats, the other without. There are appendages for the movie daleks only.
    These files are not really designed for home FDM printers. If you have a SLA resin printer, they should work.
    I got the parts printed by Shapeways and I.Materialise in various materials.
    Note: The comet daleks are not 8th scale as stated on the box. They are about 92% of 8th scale.
    These files also work for the Product Enterprise Infra red movie daleks, which are the same scale. There are two of them in the attached pictures.
     

    91 downloads

       (1 review)

    0 comments

    Updated

  23. More information about "Slat-small-shell-STL"

    Free

    Slat-small-shell-STL

    STL File for stereolithography. NSD Shoulder Slat: Size Small. File Version 2.0

    192 downloads

       (0 reviews)

    1 comment

    Updated

  24. More information about "Full size NSD Dome solidworks for 3d printing"

    Free

    Full size NSD Dome solidworks for 3d printing

    I modeled the NSD dome in solidworks with the intention of breaking it up into parts small enough to 3d print and later on make a fibeglass mold from. The cone near the eye cutout will help when an air valve is bolted onto the fiberglass mold. This air valve will enable easy mold release.

    233 downloads

       (0 reviews)

    0 comments

    Submitted

  25. More information about "NSD Cowl Quadrants"

    Free

    NSD Cowl Quadrants

    This is the NSD Cowl 1.0.0 By Macropod80, but split into 4 roughly equal sized quadrants which can be printed on printers with a much smaller build area. I created these splits for my Flashforge Adventurer 3 which only has 150x150x150 build area, and they print fine, and join together pretty well with nice tight seams. Someone more proficient at 3D modelling than I could perhaps improve these models by adding some alignment/reinforcing tabs along the joins to aid with accurate assembly and strengthen the joins in the assembled piece. In my case I joined the pieces with superglue and held them together by hand while the initial bond formed.
     
    Whilst the seams are fairly tight & neat, they're not invisible, so the completed assembled cowl will still need filling, sanding & painting. The parts need to be printed with supports, which are not in these model files, you'll have to add them in your slicer.
     
    I printed these in PLA with 0.2 layer height, and each quadrant is roughly a 16 hour print at the highest quality on my machine.
     
    Hope this helps someone!

    238 downloads

       (1 review)

    1 comment

    Submitted




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